In thermal power plants, stackers and reclaimers play a crucial role in storing and conveying raw materials.

 They execute various automated instructions through PLCs (Programmable Logic Controllers) and DCS (Distributed Control Systems), such as allowing stacking, allowing reclaiming, peripheral reclaiming operation, emergency shutdown of stackers and reclaimers, stacking operation, stacking faults, reclaiming faults, reclaiming circuit, and more. These instructions provide reliable assistance for enhancing production efficiency and management levels.

To achieve DCS data acquisition and enable remote monitoring and precise management of stacking and reclaiming operations, Wutongbolian offers an IoT solution based on industrial smart gateways.

 By connecting to the central control room's DCS, the gateway can adapt to protocols and perform data acquisition. The collected data is then transmitted to a remote monitoring cloud platform, enabling functions such as visual display, remote monitoring, fault alarms, and remote control to ensure the safe and reliable conduct of stacking and reclaiming operations and avoid unexpected shutdowns.

Implemented Functions:

1. The system can real-time collect various operational parameters of stackers and reclaimers, such as temperature, pressure, flow rate, liquid level, position, and speed.

    After standardized processing, these data are transmitted to the central control room or cloud server for storage, providing a solid foundation for subsequent data analysis, fault troubleshooting, and performance uation.

2. It forms an intuitive real-time monitoring interface, allowing operators to clearly view the operational status of stackers and reclaimers through a graphical interface.

    When certain parameters exceed preset safety ranges, the system automatically triggers an alarm mechanism, notifying relevant personnel via SMS, email, WeChat, and other means to take timely measures and avoid potential safety risks and production accidents.

3. The system can aggregate, summarize, and calculate the collected data, generating reports, trend graphs, and other visual results. These analysis results help operators and management personnel gain a deeper understanding of the operational status of stackers and reclaimers, identify potential optimization opportunities, and formulate more reasonable production plans and maintenance strategies.